Germany lukas multi-purpose shear expansion clamp manual

Germany lukas multi-purpose shear expansion clamp manual

1. hazard category

The following table is only for understanding the meaning of hazard categories and common warning symbols:

(1) Wear helmets and masks;

(2) Please wear safety gloves;

(3) Please wear safety shoes;

(4) recycling with proper methods;

(5) Compliance with environmental laws and regulations;

(6) Read and follow the device operation manual.

2. Operational safety

Only when used correctly, the performance of lukas products can be optimal. Lucas (lukas) has fully considered the safety of product handling when designing its various products. However, any mistake or improper operation may still cause accidents. Therefore, only those who have been trained in the use of the product and have knowledge of safe operation can operate lukas products.

If you already know the relevant operating safety, read it carefully!

During the use of the equipment, in addition to complying with the relevant provisions of the operating manual, it is also necessary to comply with domestic and international accident prevention methods and environmental protection laws.

! It is forbidden to operate the equipment in excessive fatigue or drink

3. Correct use instructions

Germany imported LUKAS SC357E2 standard electric hydraulic multi-function pliers

The LUKAS “ SC ” series of multi-purpose shearing and expanding clamps and LUKAS “ S ” series of cutting pliers are specially designed for personnel rescue in accidents such as roads, tracks, airports and buildings. Rescuers can cut and rescue other obstacles such as doors, roof beams, and blinds by using cutting pliers or scissors, and they can also use dilators to expand the doors or other obstacles.

Use the legend:

Warning:

1. It is forbidden to set the operating pressure of the equipment without permission of LUKAS . Any setting may harm

2. Never contact the device with acidic or alkaline substances. If the rescue scene cannot be avoided, clean it immediately after contact.

4. Function

4.1. Functional Description

The cutting pliers and the multi-purpose shearing and expanding pliers control the opening and closing of the cutting blade by the mechanical principle of the built-in hydraulic piston, thereby ensuring that the object is cut.

All products in this series can be operated easily by simply turning a star-shaped manual valve.

+ Well-controlled hydraulic system

+ Use intuitive

+ Accurate work to ensure the safety of rescuers and trappers

+ Reduce the difficulty and pressure of the operation

+ Clear separation of grip and operation

4.2. Names of various parts

1- star manual valve

2- control valve

3- equipment housing

4- Handle

5- Protective shell

6- blade

7- Blade fixing screws

8- handle

9- pressure pipe

10- Return pipe

11- Quick Connector

12- Quick Connector

13- Quick Connector

All piston controls are controlled by a star-shaped manual valve (see figure below):

5. Device connection

5.1 Overview

The two products are in the rear of the pump hose is connected to a motor group, in order to ensure the correctness of the connection, the hose is coated with two different colors to distinguish.

caveat:

Before connecting the equipment, make sure that the maximum operating pressure of the power pack complies with the equipment!

5.2 single head quick connect

The device can be connected to the hydraulic pump via a single head quick connector .

Before connecting, open the dust cover and connect it again. In order to protect the connector, please replace the dust cover again after each use.

A- dust cover

B/C- to rotate in the specified direction

6. Operation

6.1 Preparation

Before using the equipment, check if the motorized pump or manual pump is all normal

6.2 Use of Star Control Valves

Rotate the star-shaped manual valve in the direction of the icon and hold this action ( / ).

Close the device or shrink the piston:

Rotate the star-shaped manual valve in the direction of the icon and hold it . Once the star-shaped manual valve is released, it will automatically return to the center position.

7 . Precautions for various rescue actions

7.1 Security Instructions

Before starting any rescue work, make sure that the obstacles for rescue are in a relatively stable state.

Warning: LUKAS rescue tools are not suitable for use in potentially explosive atmospheres! If it cannot be avoided, be sure to use the device itself without causing an explosion. For example, sparks may occur during cutting.

When using related equipment, please wear:

1 ) Protective clothing

2 ) Safety helmet and mask

3 ) Protective gloves

4 ) If necessary, also need to protect the earmuffs

Warning: During the operation of the equipment, be sure to ensure the safety of rescue workers and bystanders, and prevent obstacles caused by cutting and other actions from flying out of the wound.

7.2 Shears ( Cutters and Multitools)

During the cutting process, insert the blade as much as possible at an angle of 90 ° with the obstacle .

The closer to the fulcrum of the device, the better the shearing effect:

During the cutting process, it should be done in strict accordance with the equipment's working ability, otherwise it will damage the equipment:

Tip: Avoid cutting the hard part of the car body, otherwise it may affect the equipment damage!

7.3 expansion (only applicable to multi-purpose shear clamp)

Only the tip of the expansion head is used to expand the gap.

Spreading : Expansion

Enlarging a gap : expanding the gap between obstacles

The working space is too small and it is only suitable for expanding obstacle clearances:

7.4 Pull and Pull (Applicable to Multi-Function Scaling and Expanding Pliers only)

-LUKAS 's chain is specifically designed for pulling and pulling

- When using a traction chain, the hooks must be properly hooked to prevent the chain from loosening during use - the chain can only be used when it is intact

- Professional technicians must check the traction chain once a year

Allows the chain to pass through

Chain model:

SC 350/352/357: KSV 8

SC 550: KSV 11/80

SC 557: KSV 13

8. Equipment disassembly and preservation

After the end of each rescue work, all kinds of equipment should be restored to the initial state, that is, the front ends of the cutting pliers, expansion pliers, and multi-purpose shearing and expanding pliers should be closed to a distance of only a few millimeters.

Tip: Do not over-close, otherwise it may cause abnormalities in the hydraulic pressure and mechanical pressure of the device!

After each operation, inject proper amount of oil and clean it. When not in use for a long period of time, the equipment must be regularly lubricated to prevent the equipment from rusting or aging. Do not store the device in a humid environment.

9. Inspection and maintenance

All equipment is controlled by its internal hydraulic pressure. However, the basic visual inspection is indispensable, and it is usually checked visually before and after each use of the equipment. If it is not used for a long period of time, a visual inspection should be performed at least once every six months. Visual inspection can detect the damage on the surface of the equipment and repair it in time to prevent accidents caused by equipment damage during use. In addition to this, it is also necessary to periodically check the torsion of the fixing bar at the center of the equipment.

Every year, a routine inspection of the equipment must be conducted. This inspection must be carried out by professionals with relevant equipment experience.

Every three years, the equipment must be subjected to a single blade, expansion head crack inspection. LUKAS can provide kits for related inspections.

Every three years, a variety of performance checks must be performed on the equipment to ensure the safety of the equipment after prolonged use.

Warning: Wear protective equipment in time for each maintenance inspection. It is strictly forbidden for personnel who have no professional technical background and no maintenance experience to repair and maintain equipment.

9.1 General Overview

Only the maintenance engineer of the manufacturer or the professional technician authorized and delegated by the manufacturer can repair the LUKAS equipment. When the equipment needs to be replaced due to a malfunction, only the manufacturer's original parts or factory-recommended replacement parts may be used. Manufacturers are not responsible for accidents caused by unauthorized use of alternatives. When performing equipment maintenance, special attention must be paid to cleaning the equipment. Any debris may cause the equipment to malfunction.

Warning: Be sure to require maintenance personnel to wear personal protective equipment to prevent accidents during equipment maintenance.

11. Common faults and troubleshooting

This article comes from the Lukas (Lukas) rescue tool manual. Some of the information is from the Internet and edited by China Rescue Equipment Network.