Abstract On December 16, 2012, as the largest PCBN tool manufacturer in China, Fu Nike joint agent successfully held the first PCBN tool technology seminar for brake disc processing industry in Dongying, Shandong. The meeting mainly discussed the brake discs...
On December 16, 2012, as the largest PCBN tool manufacturer in China, Fu Nike joint agent successfully held the first PCBN tool technology seminar for the brake disc processing industry in Dongying, Shandong. The conference mainly discussed the process of brake disc processing and the efficient processing of PCBN tools. Through the on-site video demonstration and technical Q&A, the common problems in processing and processing were discussed. The seminar attracted more than 20 enterprises from Dongying, Zibo, Weifang and Hebei in Shandong. The responsible persons of production, technology and procurement departments of many well-known enterprises attended the exchange discussion. Most of the world's brake disc products are produced in China, while Shandong is the largest brake disc production base in China, with about 200 large and small production companies. Most of the brake disc blanks are made of gray cast iron. In the past processing, traditional coated carbide inserts or ceramic inserts were used. Each tip can only process about 20-50 pieces, which requires not only frequent parking and tool change, but also The low processing efficiency is a major problem that plagues many brake disc manufacturers. PCBN inserts are extremely hard and wear resistant. They are ideal for cutting all kinds of gray cast iron. Fu Nike PCBN inserts have better impact resistance and high temperature resistance, and have been obtained in well-known brake disc processing enterprises such as Yantai Resort. A full verification and praise. Therefore, this PCBN tooling technology seminar organized by Fenike has also received enthusiastic response from many brake disc manufacturers in Shandong.
At the meeting, Fu Nike technical support engineer Huang Jiangang made a keynote speech on the application of PCBN tools in the processing of automobile brake discs. He introduced the high-performance PCBN tools of Fu Nike, including integral polycrystalline tools and super-hard welding tools, for the high-efficiency machining of gray cast iron, which is currently of great concern to brake disc manufacturers. Then, from the perspective of the problems and processing methods that are easy to encounter during the processing, combined with the actual application cases and processing application video, the advanced technology and advantages of the Fu Nike PCBN tool are shared. Compared to traditional coated alloy inserts, the Finnish PCBN inserts have more than three times the processing efficiency and blade life. After the explanation was completed, the participants conducted a heated discussion, and the Fenike engineers also answered questions on the questions raised by the companies. In order to meet the strong demand of the participating companies, Fenike issued a large number of trial blades on the spot, and provided technical guidance services to the production sites in the next few days.
This kind of theoretical explanation combined with practical technical guidance has won wide acclaim from the participants, not only has opened up the processing ideas of traditional brake disc manufacturers, but also effectively solved the long processing efficiencies and high processing costs that have plagued them for a long time. Puzzle.
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